الأهداف
- This 5-days course aims at understanding of the nature of corrosion patterns, exact causes of corrosion, and prediction of locations where corrosion would take place and where to focus the in-service inspection efforts to get best results in minimum efforts. The course helps the participants to get a thorough overview optimum implementation of API in-service inspection program. In other words estimate the level of RISK and orient in-service inspection accordingly
- The course heavily relies on practical utility of this Recommended Practice by covering several examples, exercises and case studies.
الخطوط العريضة
Day 1:
Session 1:
- Benchmark Quiz
- What are causes and patterns of various corrosions in Oil and Gas Industry?
- Objectives of in-service API inspection programs (510/570/ 653)
- Understanding of effectiveness of standard API inspection programs (510/570/ 653)
- Discussion on limitation of standard API inspection programs (510/570/ 653).
- Quick overview of API (510/570/ 653) codes.
Session 2:
- BASIC CONCEPTS. What is Risk?
- Risk Management and Risk Reduction
- The Evolution of Inspection Intervals.
- Inspection Optimization
- Relative Risk vs. Absolute Risk
Session 3:
- Introduction to Risk Based Inspection
- Consequence and Probability for Risk-Based Inspection
- Types of RBI Assessment
- Precision vs. Accuracy
- Understanding How RBI Can Help to Manage Operating Risks
- Management of Risks
- Relationship between RBI and Other Risk-Based and Safety Initiatives
- Relationship with Jurisdictional Requirements
- Home Work
Day 2:
Session 1:
- Points to recall day 1
- Planning Of RBI Assessment
- Establishing Objectives and Goals of a RBI Assessment
- Establish Operating Boundaries
- Selecting a Type of RBI Assessment
- Estimating Resources and Time Required
Session2:
- Various Methodologies of RBI Assessment (Qualitative, Semi-Quantitative and Quantitative Analysis)
- Case Study 1 – Qualitative Analysis.
- Discussions on Case Study 1
- Case Study 2 – Qualitative Analysis
- Discussions on Case Study 2
Session 3:
- Assessing Probability of Failure
- Introduction to Probability Analysis
- Units of Measure in the Probability of Failure Analysis
- Types of Probability Analysis Determination of Probability of Failure
- Home Work
Day 3:
Session 1:
- Points to recall day 2
- Assessing Consequences Of Failure
- Introduction to Consequence Analysis
- Types of Consequence Analysis
- Units of Measure in Consequence Analysis
- Volume of Fluid Released
- Consequence Effect Categories
Session 2:
- Case Study 3 – Quantitative Analysis
- Probability and Consequences Analysis of Case Study
- Determination of Risk
- Risk Management Decisions and Acceptable Levels of Risk
- Sensitivity Analysis
- Risk Presentation,
- Establishing Acceptable Risk Thresholds Risk Management
Session 3:
- Managing Risk by Reducing Uncertainty Through
- Identifying Risk Management Opportunities from RBI and Probability of Failure Results
- Establishing an Inspection Strategy Based on Risk Assessment
- Managing Risk with Inspection Activities
- Managing Inspection Costs with RBI
- Assessing Inspection Results and Determining Corrective Action
- Achieving Lowest Life Cycle Costs with RBI
- Homework
Day 4:
Session 1:
- Points to recall day 3
- Other Risk Management Activities
- Equipment Replacement and Repair.
- Evaluating Flaws for Fitness-for- Service
- Equipment Modification, Redesign and Rerating
Session 2:
- Emergency Isolation
- Emergency Depressurizing/De-inventory
- Modify Process
- Reduce Inventory
- Water Spray/Deluge, Water Curtain
- Blast-Resistant Construction
Session 3:
- Case Study
- RBI Reassessments
- Why Conduct a RBI Reassessment?
- When to Conduct a RBI Reassessment?
- Homework
Day 5:
Session 1:
- Points to Recall Day 4
- Team Approach
- Team Members, Roles & Responsibilities
- Training and Qualifications For RBI Application
Session 2:
- Posttest inspection
- RBI Documentation and record keeping
- RBI Methodology
- RBI Personnel
- Time Frame
- Assignment of Risk
- Assumptions Made to Assess Risk
- Risk Assessment Results
- Mitigation and Follow-up
- Codes, Standards and Government Regulations
Session 3:
- Final Exam – Closed Book
- Final Exam – Open Book
- Feed Back
- Concluding session RBI Course
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Who should attend?
• The course ideally suited for the professionals involved in maintenance and in-service inspection (API 510/ 570/ 653) of Pressure Vessel Piping, Storage Tanks, and Rotary Equipment. Also the representatives of Plant Management can also participate.