الخطوط العريضة

 

Day 1:

Introduction

• Pre Test
• Safety First, Pump and Compressor Hazards, LOTO, PPE
• Types of  Fluid Machines
• Pumps, Compressors and Turbines and their suitable applications
• Pump and Compressor Definitions
• Pump and Compressor terminology

Day 2:

Pumps

• What is the pump?
• Pump Classification
• How to operate Pump?
• Main Parts of pump
• Pump drives
• Performance Curves
• Pump Efficiency; Mechanical, Volumetric, Hydraulic and Total Efficiency

 

Day 3:

International Symbols and Accessories

•  Hydraulic and Pneumatic circuits International Symbols
• Fluid Pipelines
• Pressure drop calculation
• Required power
• Flow Rate
• Workshop 1
•  Pump Accessories;

-       Valves

-       Gauges

-       Mechanical seal

-       Bearing

-       Movers

-       Filters

-       Accumulators

 

Day 4:

Pump Planned Preventive Maintenance

• Maintenance definition and types
• Maintenance Objectives
• Periodic Inspection
• Periodic Maintenance
• Maintenance Planning
• Maintenance Documents
• Maintenance Reports
• Workshop 2 Pumps

 

Day 5:

Pump Unplanned Corrective Maintenance

• Oil, Water and Gas Pipeline Maintenance
• Centrifugal Pump Maintenance
• Hydraulic Rotary Pump Maintenance
• Reciprocating Pump Maintenance
• Valve Operation and Maintenance
• Maintenance of Pump Accessories

Day 6:

Pump Troubleshooting and Repairing

• Common Pump Failure Reasons
• Pump Troubleshooting According to Printed Manual
• Pump Troubleshooting with the aid of soft Manual
• Computer Program to troubleshoot Pumps
• Case Studies
• System Performance and report Writing
• Workshop 3  Diagnosis Pump Software

Day 7:

Compressors

• Important definitions
• Gas Compression fundamentals
• Classification of Compressors
• Theory of Operation
• Compressor Applications and Ranges
• Compressor Selection

Day 8:

Movers and Controls

• Types of Movers
• Electric Motors
• Mechanical Engines
• Petrol SIE & Diesel CIE
• Rigid and Flexible Coupling
• Centrifugal Compressors Operation
• Reciprocating and Rotary Compressors Operation
• Gauges and Control Valves:

-       Pressure Control

-       Direction Control

-       Flow Control

• Workshop 4  Compressors

Day 9:

Compressor Maintenance and Troubleshooting

• Compressor Maintenance
• Compressor Troubleshooting
• Bearing
• Mechanical Seal – Dry Gas Seal
• Lube Oil ; Types, Properties, Importance
• Shaft Alignment
• Accessories
• Compressor Troubleshooting

Day 10:

Additional Related Topics

• Workshop 5 Compressor Troubleshooting
• Workshop 6 Correct Accident Response
• Surge Prevention
• Case Studies
• Course Conclusion
• Final Assessment
• Measurement of Training Effect
• End

 

من ينبغى أن يحضر

 

This course is designed for Facility Engineers, senior technicians and system operators designing, operating and maintaining pump and compressor systems in oil and gas facilities,  recent college graduates, maintenance technicians, operations supervisors, and salespeople.  It is also suitable but not limited to:

• Plant Operators
•  Pump and compressor Sales Representatives.
• Hydraulic and Pneumatic Design engineers
• Mechanical new graduate engineers
• Pipelines and Pumping Stations Site field engineers
• Turbo machines Maintenance engineers

Rotary Machines Operation and Maintenance Technicians

المدة

10 أيام