الأهداف
- Apply the knowledge that are fundamental to tool rooms of engineering plant through out the understanding of the principles of tools materials tools properties, tools performance, tools design considerations and different types of tools characteristics
- Utilize computing essential, information technology, and contemporary resources necessary for the needs of tools in CAMsystems
الخطوط العريضة
1-Tool materials
2-General problems of cutting tool design
3-Single point tools and form tool
4- Drills, Core drills, Counter bores, Countersinks, Spotfacers and Reamers
5-Milling cutters
6- Broaches
7- Tools and cutting performance Chip formation
Course Program:
Day 1:
- Properties of tool materials
- Classification of tool material
- Carbon tool steels
- Alloy tool steels
- High speed steels
- Sintered carbides
- Ceramic materials
- Diamond
- Continued development of tool materials
- Tool geometry
- Basic principles
- Tool angle
- Workshop drawing of the tool
- Tool wedge diagram
- Face tool wedge diagram
- Flank tool wedge diagram
- Technological angles
Day 2:
- Effect of tools on Mechanics of metal cutting (merchant's analysis, factors affecting cutting forces),
- Effect of tools on cutting forces and Measurement of the cutting forces,
- Empirical cutting force relationships in conventional cutting.
- Effect of tools on Heat in metal cutting.
- Tool failure Tool life.
- Effect of Cutting fluids. On tool performance
- Effect of tool on Surface quality
Day 3:
- Single point tools and form tool
- Purpose and principle types
- Design principles
- Single point tool geometry
- Design features of carbide tips
- Flat form tool
- Circular form tool
- Sharpening of form tools
- Calculations of form tools
Day 4:
4- Drills, Core drills, Counter bores, Countersinks, Spotfacers and Reamers
- Purpose and principle types
- Twist drill construction and geometry
- Carbide-tipped drills
- Elements of the drill point
- Improving of the drill performance
- Drill maintenance
- Constructional elements of drills
- Sharpening of twist drills
- Twist drill production
- Core drills
- Counterbores
- Countersinks
- Spotfacers
- Purpose and principle types
- Cylindrical reamers
- Shell reamers
- Taper-pin reamers
Day 5:
5-Milling cutters
- Purpose and principle types
- Cutting elements of milling cutters
- Design of milling cutters
- Profile-sharpened milling cutters
- Form-relieved milling cutters
- Sharpening of milling cutters
6- Broaches
- Purpose and principle types
- Geometry of broaches
- Design of broaches
- Design considerations
- Design calculations and empirical formulae
من ينبغى أن يحضر
- Production Engineers
- Production technicians
- Production Supervisors
- Plant Engineers
- Maintenance Superintendents