COURSE NAME:Process Plant Troubleshooting


This course can be scheduled at your convenience, to request this course please click here


The aim of this course is to provide the participants with a complete and up-to-date overview of the area Chemical Plant Operations (Methanol Production).

Upon the successful completion of this course, the participant should have a solid grounding in the understanding of the purpose, operation and inspection of Chemical Plant Operations (Methanol Production). The course will illustrate potential problems and their resolution.



Further, upon the successful completion of this course, participants will be able to:-

- Understand Methanol Production processes.

- Discuss the design aspects of methanol production processes.

- Chemistry of methanol production (reaction & catalyst).

- Understand the process of water treatment systems.

- Discuss the design aspects of water treatment systems.

- Identify the aspects of water treatment systems according to water source

by identifying the various processes.

- Understand Air Separation processes.

- Discuss the design aspects of Air Separation processes.

- Air Separation process hazards & Oxygen handling.

- Methanol Production main equipment (Reformers, Converters & Distillation).

- Methanol Production Process trouble shooting.



The following program is planned for this course. However, the course instructor(s) may modify this program before or during the course for technical reasons with no prior notice to participants. Nevertheless, the course objectives will always be met:


-Introduction to Methanol Production Process.

-Design aspects of methanol production processes

-Processes and Process Variable

-Process Data Representation and Analysis

-Basic Chemical Calculations

-Material Balance without chemical reactions

-Material Balance with chemical reactions

-Energy Balance


-Chemistry of methanol production (reaction & catalyst)

-Process of water treatment systems

-Design aspects of water treatment systems

-Identifying the various processes of water treatment.


-Air Separation processes.

-Design aspects of Air Separation processes.

-Air Separation process hazards.

-Oxygen handling.

-Design considerations

-Storage vessels

-Pressure vessels


-Heat Exchangers

-Evaporators and Crystallizers

-Distillation and Fractionation Equipment\'s

-Methanol Production main equipment (Reformers)

-Methanol Production main equipment ( Converters)

-Methanol Production main equipment ( Distillation)


-Trouble shooting process.

-Methanol Production Process trouble shooting.

-Case Study.

-Process Flow Diagrams (PFD\'))

-Piping and Instrumentation Diagrams(P&ID\'s)

-Process Legends used in flow sheets


All engineers and operations (Supervisors Operators) whose responsibilities include the safe and cost effective operation of Chemical Plant (Methanol Production).. Management will also benefit by increasing their awareness of the cost-effective use of Chemical Plant Operations (Methanol Production) and by developing their skills in analysis of Chemical Plant Operations (Methanol Production) data.

    • 5 Day(s)

    The presentation is generally appealing to me. The dedication & devotion of the instructor are both laudable & admirable.
    Mohammed F. Alotaibi

    Really this course is important for any inspector, so I will recommended it for our employees. And thanks a lot!
    Ahmed Al-Yami

    You are doing excellent bringing such very talented instructor. Please keep it up.
    Ahmed Afifi
    Al-Zamil CoolCare

    I would like to appreciate you as well as the instructor for a good training due to the fact that the helping to gain new information about the types of valve with advantages and disadvantage as well. Many thinking.
    Zaki Ali Aldawood

    This course was very beneficial and helpful to understand one of the Major NDT method. I encourage ITC to continue with this performance.
    Talal Saad AlHasawi

    ITC service was in overall excellent. Thanks.
    Wael M. Morsy

    This course was good and a nice guide to the PMP exam. Thanks.
    Yazeed Mohamed Mreki
    General Authority of Civil Aviation (GACA)

    It was good course & good preparation with excellent instructor. Thanks a lot.
    Faisal Mahdi Al-Qahtani

    It was a nice course to have. I suggest taking this course with the same instructor to other people. Thanks for the instructor for his kindness & helfull during the course.
    Abdul-Moniem Al-Humoud

    It is very important course, which enable us to improve our knowledge to work approaching our big account and can be recall us the key account. This is will support us to active result for the best of the Co.
    Mohammed Amjad
    Al-Suwadi Services

    The instructor is highly and technical knowledgeable in explaining all the subject in the course taken.
    Noel V. Garan
    Coldstorec Group Of Saudi Arabia

    Instructor was well prepared and knowledgeable I gain lot of useful information.
    Gulam Khan
    Saudi Aramco

    It was a good learning experience. Got to know the concept involved in key account.
    Muthuraman Nachiappan
    Al-Suwadi Services

    The instructor Mr. Ahmed Sabry has a very nice spirit.
    Salam Fakhoury
    Al Khodari Company

    It is very useful to us and increase our knowledge.
    Mohammed Rashed Afifi
    Al Khodari Company

    The course is excellent and helpful. It help me in organizing the work in more safe manner.
    Muzammil Hayat
    Al Khodari Company

    The instructor is very knowledge and hard working, his way of teaching is very good.
    Ibrahim Darwish
    Al Khodari Company