COURSE NAME:Motor Testing and maintenance


This course can be scheduled at your convenience, to request this course please click here


It is estimated that electrical drives and other rotating equipment consume about 50% of the total electrical energy consumed in the world today (and this figure increases to 70% if you only consider industry.)  The cost of maintaining electrical motors can be a significant amount in the budget item of manufacturing and mining industries. This course gives you a thorough understanding of electrical motor’s protection, control and maintenance and gives you the tools to maintain and troubleshoot electrical motors.

You will gain a fundamental understanding of the protection, control and maintenance of electric motors and drives. Typical applications of electric motors in manufacturing, materials handling, process control are covered in detail. The concluding section of the course gives you the fundamental tools in troubleshooting motors confidently and effectively.


Upon completion of the course participants will be able to:
o          Specify protection requirements for motors
o          Maintain electrical motors
o          Specify  speed control requirements for motors
o          Understand essentials of motors and drives
o          Detail the main issues with testing of motors
o          Prevent or at least minimise motor bearing failure
o          Troubleshoot and fix faults on motors and drives
o          Interface control circuits of motors with PLC’s/DCS’s
o          Reduce downtime on electrical motors
o          Improve plant safety
o          Improve plant throughput
o          Reduce your spares usage and requirements


Day 1:

•           Fundamentals of Motor Technology and Construction 
•           Basic principles of rotating electric machines
•           Fundamental principles of speed control
•           Efficiency, torque, inertia, horsepower/power factor
•           Torque-speed curves
•           Induction/synchronous/wound rotor types
•           Basic construction and physical configuration, windings
•           Principles of operation and performance
•           Three Phase Ac Induction Motors
•           Components
•           Theory of operation
•           Induction motor design
•           Duty cycles
•           Insulation and Cooling requirements
•           Starting methods
•           Selecting motors
•           Types of faults, fault finding and testing of AC machines
•           Testing instrumentation

Day 2:

•           Energy Losses and Efficiency of Three Phase Ac Induction Motors
•           Standards
•           Types of Losses
•           Tests for measurement and computation of losses and efficiency
•           Dynamometers
•           Principles of load application by braking
•           Torque measurement basics
•           Types of practical dynamometers
•           Motor Failure Analysis
•           Frequent starts
•           High inertia
•           Inadequate cooling
•           Congestion on fan cover
•           Improper spacing at end of motor
•           Incorrect belt alignment
•           Solid belt guards
•           Excessive loading causing bearing clearance problems
•           Insulation failures
•           Bearing current problems

Day 3:

•           Testing
•           Insulation life and resistance
•           Polarization index
•           DC Hipot
•           DC ramp test
•           AC hipot
•           Capacitance test
•           Dissipation factor
•           Partial Discharge
•           Surge test
•           Mechanical testing
•           Online testing
•           Bearing Failure Analysis
•           Bearing failures
•           Grease and greasing
•           Belt Drive aspects
•           Balance
•           Storage issues
•           Service factor loading
•           Protection Of Motors
•           Thermal overload
•           Time constraints
•           Early relays and new digital relays
•           Starting and stalling conditions
•           Over Current / Overload
•           Under-voltage / Over-voltage

Day 4:

•           Under frequency
•           Pole slip / Out of step
•           Loss of excitation
•           Inadvertent energization
•           Over fluxing
•           Stall protection / acceleration time / Start up supervision /Time between starts
•           Unbalanced supply voltages
•           Negative sequence currents
•           De-rating factors
•           Earth faults – core balance, residual stabilising resistors
•           Calculation of protective relay settings
•           Motor Control
•           Power Circuit
•           Control Circuit
•           Full Online voltage starting
•           Reduced voltage starting
•           Delta-star
•           Resistance
•           Reactor
•           Autotransformer
•           Soft start
•           Braking
•           Speed Control
•           Reversing

Day 5:

•           Control System For Ac Variable Speed Drives
•           Overall control system
•           Power supply for the control system
•           Dc Bus charging system
•           VSD control loops (Open Loop/Closed loop)
•           Vector control
•           Current feedback in ac variable speed drives
•           Speed feedback from motor
•           Installation And Fault Finding
•           General installation and environmental requirements
•           Power supply connections and earthing
•           Where to install contactors in power circuit
•           Installation of ac converters into metal enclosures
•           New Technologies and Developments
•           Summary, Open Forum and Closing


•           Anyone associated with the use of electrical motors in the industrial or automation environment.  The course will also benefit those working in system design as well as site commissioning, maintenance and troubleshooting.
•           Plant Engineers
•           Instrument Technicians
•           Engineering and design personnel
•           Operations personnel
•           Electrical Maintenance Technicians
•           Instrument and Control Engineers
•           Electrical Contractors
•           Electrical consulting engineers
•           Process control Engineers
•           Mechanical Engineers
•           Service Technicians
•           Maintenance Personnel
•           Electrical Maintenance Supervisors

    • 10 Day(s)

    The presentation is generally appealing to me. The dedication & devotion of the instructor are both laudable & admirable.
    Mohammed F. Alotaibi

    Really this course is important for any inspector, so I will recommended it for our employees. And thanks a lot!
    Ahmed Al-Yami

    You are doing excellent bringing such very talented instructor. Please keep it up.
    Ahmed Afifi
    Al-Zamil CoolCare

    I would like to appreciate you as well as the instructor for a good training due to the fact that the helping to gain new information about the types of valve with advantages and disadvantage as well. Many thinking.
    Zaki Ali Aldawood

    This course was very beneficial and helpful to understand one of the Major NDT method. I encourage ITC to continue with this performance.
    Talal Saad AlHasawi

    ITC service was in overall excellent. Thanks.
    Wael M. Morsy

    This course was good and a nice guide to the PMP exam. Thanks.
    Yazeed Mohamed Mreki
    General Authority of Civil Aviation (GACA)

    It was good course & good preparation with excellent instructor. Thanks a lot.
    Faisal Mahdi Al-Qahtani

    It was a nice course to have. I suggest taking this course with the same instructor to other people. Thanks for the instructor for his kindness & helfull during the course.
    Abdul-Moniem Al-Humoud

    It is very important course, which enable us to improve our knowledge to work approaching our big account and can be recall us the key account. This is will support us to active result for the best of the Co.
    Mohammed Amjad
    Al-Suwadi Services

    The instructor is highly and technical knowledgeable in explaining all the subject in the course taken.
    Noel V. Garan
    Coldstorec Group Of Saudi Arabia

    Instructor was well prepared and knowledgeable I gain lot of useful information.
    Gulam Khan
    Saudi Aramco

    It was a good learning experience. Got to know the concept involved in key account.
    Muthuraman Nachiappan
    Al-Suwadi Services

    The instructor Mr. Ahmed Sabry has a very nice spirit.
    Salam Fakhoury
    Al Khodari Company

    It is very useful to us and increase our knowledge.
    Mohammed Rashed Afifi
    Al Khodari Company

    The course is excellent and helpful. It help me in organizing the work in more safe manner.
    Muzammil Hayat
    Al Khodari Company

    The instructor is very knowledge and hard working, his way of teaching is very good.
    Ibrahim Darwish
    Al Khodari Company