COURSE NAME:Process Safety Engineering


This course can be scheduled at your convenience, to request this course please click here


This course will benefit staff at all levels in an organization keen to develop or improve their knowledge of process safety, hazards, risk and their management.

Investigations into recent incidents have highlighted the importance of having a clear understanding of the principles of process safety management throughout an organization.

This must include staff at all levels from board members through engineers and other technical staff to plant and shift managers and supervisors. This is intensive five-day course covers the fundamentals and aims to provide an understanding of the key principles of process safety and its management.


At the end of the course delegates should achieve the following key learning outcomes:

  • understand the human, environmental and business consequences of poor process safety
  • be aware of and understand the key factors influencing the basis for process safety
  • understand the hazards associated with process plant and how the risks can be controlled
  • understand the key process safety requirements at each stage in the life cycle of process plant from conceptual design through to operation, maintenance and modification
  • understand the ways in which their work depends on the knowledge and expertise of others (i.e. interdependency and the need for overall organizational process safety management competence)
  • understand their own limitations and know how to acquire further knowledge and understanding of process safety management


Day 1

  • Importance of process safety management
  • Case study
  • Model for process safety management (including process safety framework, major accidents/accident causes, mechanisms for loss of containment, prevention and control measures, mitigation and emergency measures, process safety strategies)
  • Introduction to hazards and risks


Day 2

  • Fire, explosion and toxic release – hazards, consequences and basic science
  • Hazard identification techniques
  • Case study
  • Risk assessment
  • Reaction hazards and material compatibility

Day 3

  • Process design – including inherent safety, layers of protection, integrity of containment, protective systems, pressure relief, occupied buildings
  • Case study
  •  Operations – including procedures, safe systems of work, control of contractors, maintenance, asset integrity, operational readiness
  • Management of change – change of people, control systems, plant and process

Day 4

  • Human factors and safety culture
  • Safety management and continuous improvement
  • Safety leadership at all levels in the organization
  • Leading and lagging indicators
  • Learning from accidents and incidents
  • Legal framework
  • Mitigation and emergency measures
  • Start of multi-stage case study

Day 5

  • Multi-stage case study
  • Course summary
  • Individual action plans
  • Assessment
  • managers, supervisors, engineers, safety personnel, and others involved in the design, operation, modification or maintenance of major hazard or other process plant
  • young chemical engineers en route to achieving chartered status
  • anyone who would like to develop an understanding of process safety
    • 5 Day(s)

    The presentation is generally appealing to me. The dedication & devotion of the instructor are both laudable & admirable.
    Mohammed F. Alotaibi

    Really this course is important for any inspector, so I will recommended it for our employees. And thanks a lot!
    Ahmed Al-Yami

    You are doing excellent bringing such very talented instructor. Please keep it up.
    Ahmed Afifi
    Al-Zamil CoolCare

    I would like to appreciate you as well as the instructor for a good training due to the fact that the helping to gain new information about the types of valve with advantages and disadvantage as well. Many thinking.
    Zaki Ali Aldawood

    This course was very beneficial and helpful to understand one of the Major NDT method. I encourage ITC to continue with this performance.
    Talal Saad AlHasawi

    ITC service was in overall excellent. Thanks.
    Wael M. Morsy

    This course was good and a nice guide to the PMP exam. Thanks.
    Yazeed Mohamed Mreki
    General Authority of Civil Aviation (GACA)

    It was good course & good preparation with excellent instructor. Thanks a lot.
    Faisal Mahdi Al-Qahtani

    It was a nice course to have. I suggest taking this course with the same instructor to other people. Thanks for the instructor for his kindness & helfull during the course.
    Abdul-Moniem Al-Humoud

    It is very important course, which enable us to improve our knowledge to work approaching our big account and can be recall us the key account. This is will support us to active result for the best of the Co.
    Mohammed Amjad
    Al-Suwadi Services

    The instructor is highly and technical knowledgeable in explaining all the subject in the course taken.
    Noel V. Garan
    Coldstorec Group Of Saudi Arabia

    Instructor was well prepared and knowledgeable I gain lot of useful information.
    Gulam Khan
    Saudi Aramco

    It was a good learning experience. Got to know the concept involved in key account.
    Muthuraman Nachiappan
    Al-Suwadi Services

    The instructor Mr. Ahmed Sabry has a very nice spirit.
    Salam Fakhoury
    Al Khodari Company

    It is very useful to us and increase our knowledge.
    Mohammed Rashed Afifi
    Al Khodari Company

    The course is excellent and helpful. It help me in organizing the work in more safe manner.
    Muzammil Hayat
    Al Khodari Company

    The instructor is very knowledge and hard working, his way of teaching is very good.
    Ibrahim Darwish
    Al Khodari Company