COURSE NAME:Machinery Failure Analysis & Prevention


UPCOMING EVENTS


START DATE END DATE CITY/COUNTRY PRICE Request
This course can be scheduled at your convenience, to request this course please click here
INTRODUCTION:

Machines deteriorate as they get older so we can expect a certain amount of performance falloff and general deterioration of the machine. If we understand the failure mechanisms that are in place we can identify which parameters best indicate the deterioration of the machine. Failure analysis and Predictive Maintenance techniques, including vibration analysis, are discussed in the course with a view to optimising the maintenance engineering effort while maximising production. Other techniques that will be addressed include infrared thermography, passive ultrasonic, tribology and performance monitoring.

OBJECTIVES:

At the end of this course participants will have: An understanding of Machine Failure Analysis techniques An understanding of a range of Predictive Maintenance Technologies Knowledge of the potential contribution of each these technologies to maintenance efficiency Guidelines indicating how these technologies can interact with and support each other Hints and Tips for practical application of these technologies so as to achieve the best results A practical approach to developing an action plan to utilise these technologies in their own areas of responsibility, fitting them into the overall maintenance strategy, and measuring benefits The knowledge gained in this course will: Allow the delegate to carry out analysis of machine failures Enable the delegate to develop a proactive maintenance regime within the organisation. Give the delegate confidence to carry out failure analyses thereby avoiding repetitive failures. Allow tighter control of maintenance budgets by the avoidance of unplanned equipment failures in service.

OUTLINE:

 

Day 1 :

      Understanding Failures

 

    • Understanding Failures
    • Machine Failure Analysis
    • Wear and tribology
    • Fatigue mechanisms
    • Plain, tilt-pad and anti-friction bearing and seal failures

Day 2 :

    • Trouble shooting techniques
    • Statistical analysis of machinery failures
    • Predictive Maintenance Concepts
    • Introduction
    • Maintenance Strategies

Day 3 :

      Understanding Predictive Maintenance

 

    • Understanding Predictive Maintenance Predictive Maintenance
    • background and history
    • Predictive Maintenance Technologies
    • an overview
    • Potential Failure Analysis
    • deciding which technologies to apply
    • Vibration Analysis
    • Introduction to Vibration Analysis
    • Frequency Analysis and the Fast Fourier Transform
    • Vibration Transducers
    • Basic Failure Mechanisms with examples

Day 4 :

      Using Predictive Maintenance

 

    • Using Predictive Maintenance Vibration Standards and Alarm Levels
    • Vibration Diagnostics
    • Amplitude Demodulation
    • aka Enveloping, SSE, HFD, Peak-Vue
    • Vibration on Rolling Element Bearings
    • Resonance
    • identification & cure
    • Other Predictive Maintenance Techniques
    • Infrared Thermography
    • Thermographic applications
    • Passive Ultrasonics - contact and non-contact
    • Ultrasonic Applications
    • Tribology
    • oil analysis

Day 5 :

      Control Mechanisms

 

    • Control Mechanisms
    • Managing Predictive Maintenance
    • Performance and Efficiency Monitoring
    • Managing the Predictive Maintenance effort
    • Cost Analysis
    • Reporting Techniques
    • Integrating Predictive Maintenance into the Maintenance Plan
WHO SHOULD ATTEND:

This course is directed towards Supervisors, Team Leaders and Managers in Maintenance, Engineering and Production. The course will also benefit anyone who wishes to update themselves on Predictive Maintenance Technologies and Failure Analysis techniques, as well as those who have to judge the suitability of these technologies for their needs, and learn how to implement them for the benefit of their organisations

DURATION:
    • 5 Day(s)
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    Mohammed F. Alotaibi
    Sabic

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    Sabic

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    Al-Zamil CoolCare

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    Sabic

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    Sabic

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    Mobily

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    General Authority of Civil Aviation (GACA)

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    Sabic

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    Sabic

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    Coldstorec Group Of Saudi Arabia

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    Saudi Aramco

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    Al-Suwadi Services

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    Al Khodari Company

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    Al Khodari Company

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    Al Khodari Company

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    Al Khodari Company