الأهداف
Upon successful completion of the course, participants will be able to:
- Understand the fundamental of the rotating Machinery, system components and its types.
- Understand the fundamental of rotating Machinery system alignment and misalignment.
- Understand the fundamental of alignment techniques
- Know the types of misalignment and how to effect on rotating equipment’s
- Know the calculate of bar sag, thermal growth, pipe strain and hub to hub distance
- Solve the soft food before carrying out alignment job.
- Know how to carry out alignment by different methods.
- Laser alignment
الخطوط العريضة
DAY 1
- Introduction & basic concept
- The fundamental of the rotating Machinery.
- The rotating Machinery system components (drive + connector + driven).
- The classification of the rotating Machinery system components.
- The classification of drive Machinery
- The classification of driven Machinery
- The classification of connector
- Alignment & Misalignment definition
- The objective of Alignment
- Possible causes of misalignment
- Side effect of misalignment
- Misalignment types
- The angularity of the system
- How to detect Misalignment
- Condition monitoring and how it detects the Misalignment
- Items should be checked before alignment
- Selecting an alignment sequence
DAY 2
- Alignment Methods
- Measuring devices used in alignment (Dial indicator, Caliper Slide, Micrometer, Shims
- Selecting an alignment method (Advantage & Disadvantage)
- The four main steps to consider when installing and/or aligning machine
- Checking for Excessive Static Piping Forces on Rotating Equipment
- Couplings types and design (Flexible, Rigid, Gear, Universal joint and Chain)
- Introduction for Levelling techniques
- Baseplate levelling for horizontal centrifugal pump
- Practical insights to level and epoxy grout a pump baseplate
- Introduction for dial gauge techniques
- Types of dial gauges
- Bar sag calculation
- Pipe strain calculation
- Run out & End play measurement
- Check for soft foot
- Magnetic center
- Case study.
DAY 3
- Alignment using graph
- Alignment on the horizontal plane by using instrument tools
- Alignment on vertical plane by using instrument tools
- Advantage/disadvantage
- Case study
- Laser techniques
- Instrument description
- Advantage/ disadvantage
- Case study
DAY 4
- Maintenance strategy
- Measuring vibration
- Vibration spectrum and Vibration spectrum for misalignment
- Vibration Analysis
- The effect of misalignment in high vibration.
- How to discover misalignment using vibration analysis
DAY 5
- Bearing Classification & Failures
- The effect of misalignments in bearing failure
- Seal types & Failures
- The effect of misalignments in seal failure
من ينبغى أن يحضر
- Maintenance Supervisors from every business discipline and department.
- Mechanical & Electrical engineers
- Mechanical & electrical senior technicians
- Professionals who require a course on the topic or who would benefit from having an opportunity to consider new ideas and methods