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Shaft Alignment and Vibration Analysis
Objectives

Upon successful completion of the course, participants will be able to:

  • Understand the fundamental of the rotating Machinery, system components and its types.
  • Understand the fundamental of rotating Machinery system alignment and misalignment.
  • Understand the fundamental of alignment techniques  
  • Know the types of misalignment and how to effect on rotating equipment’s 
  • Know the calculate of bar sag, thermal growth, pipe strain and hub to hub distance
  • Solve the soft food before carrying out alignment job. 
  • Know how to carry out alignment by different methods.
  • Laser alignment

Outlines

DAY 1

  • Introduction & basic concept
  • The fundamental of the rotating Machinery.
  • The rotating Machinery system components (drive + connector + driven).
  • The classification of the rotating Machinery system components.
  • The classification of drive Machinery
  • The classification of driven Machinery
  • The classification of connector
  • Alignment & Misalignment definition
  • The objective of Alignment
  • Possible causes of misalignment
  • Side effect of misalignment
  • Misalignment types
  • The angularity of the system
  • How to detect Misalignment 
  • Condition monitoring and how it detects the Misalignment
  • Items should be checked before alignment
  • Selecting an alignment sequence

DAY 2

  • Alignment Methods
  • Measuring devices used in alignment (Dial indicator, Caliper Slide, Micrometer, Shims
  • Selecting an alignment method (Advantage & Disadvantage)
  • The four main steps to consider when installing and/or aligning machine
  • Checking for Excessive Static Piping Forces on Rotating Equipment
  • Couplings types and design (Flexible, Rigid, Gear, Universal joint and Chain)
  • Introduction for Levelling techniques
  • Baseplate levelling for horizontal centrifugal pump
  • Practical insights to level and epoxy grout a pump baseplate
  • Introduction for dial gauge techniques
  • Types of dial gauges
  • Bar sag calculation
  • Pipe strain calculation
  • Run out & End play measurement
  • Check for soft foot
  • Magnetic center
  • Case study.

DAY 3  

  • Alignment using graph
  • Alignment on the horizontal plane by using instrument tools
  • Alignment on vertical plane by using instrument tools
  • Advantage/disadvantage
  • Case study
  • Laser techniques
  • Instrument description
  • Advantage/ disadvantage
  • Case study

DAY 4

  • Maintenance strategy
  • Measuring vibration
  • Vibration spectrum and Vibration spectrum for misalignment
  • Vibration Analysis
  • The effect of misalignment in high vibration.
  • How to discover misalignment using vibration analysis

DAY 5

  • Bearing Classification & Failures
  • The effect of misalignments in bearing failure
  • Seal types & Failures
  • The effect of misalignments in seal failure

Who Should Attend

  • Maintenance Supervisors from every business discipline and department.
  • Mechanical & Electrical engineers
  • Mechanical & electrical senior technicians
  • Professionals who require a course on the topic or who would benefit from having an opportunity to consider new ideas and methods

Duration

5 Days

Start Date End Date Country City

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