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Training in Process Safeguarding (Safety in Process Design) covers a wide range of subjects with many applications in hydrocarbons and chemical processing. As the name suggests, it addresses the process engineering and safeguarding aspects of processing equipment/units. The process design safety orientation of the participant results in safe process designs.
Overview of process design of P&I diagrams and various process systems
Basic Concepts
o Pressures in Process Design and Mechanical Pressure System Design
o Pressures in Design of relief Systems/Devices
o Temperatures in Design
o Temperature and Pressure vs. Mechanical Design of a Pressure Vessel
o Determining the Pressure System
o Determining the Design Pressure (Upper Design Pressure)
General Principles of Defence against Overpressure
o Simultaneous Occurrence of Overpressure Cases
o Effect of Operator response
o Overpressure Protection by Instruments
o The Role of Check Valves (Non-Return Valves)
o The Role of Locking Systems on Block Valves
o The Effect of Automatic Control
Determination of Individual Relief Cases
o Electrical Power Failure
o Total Cooling Water Failure
o Total Instrument Air Failure
o Inadvertent Valve Opening
o Blocked Outlet
o Other Failure
o Fire
o Thermal Expansion
Depressuring Systems
o Emergency Depressuring (EDP) Systems
o Depressuring Systems for Process Safeguarding/Operating Reasons
o Emergency Depressuring Rates versus API-521 Guidelines
Safeguarding by Instrumentation
o Classification and implementation of instrumented protective functions
o Examples of IPF initiating elements
Pressure Relief Devices
o Definition of Terms
o Types and Sizes of Pressure Relief Devices
o Arrangement of Pressure Relief Valves
Disposal Systems
o Flare Systems
o Venting to Atmosphere
o Disposal Back into Process or Storage
Calculation of Flow through Control Valves and Globe Valves
o Control Valves
o Globe Valves
o Preliminary Estimate of the Size of Control Valve and Bypass Valve
Calculation of Potential Pressure Wave during Heat Exchanger Tube Rupture
Calculation of Flow from a Ruptured Tube
Sizing of Depressuring Valves
o General
o System Inventory
o Vapour from Liquid Vaporization by Fire
o Vapour from Liquid Flash due to Depressuring
o Calculation of Vapour Produced by Fire and Liquid Flash
o Vapour from Density Change
o Calculation of the Initial Depressuring Flow Rate and Sizing of the Valve
o Low Temperatures in Equipment being Depressured
o Low Temperatures in Depressuring Valve and downstream Piping during
o Depressuring
This training is ideal for HSE engineers, process engineers, mechanical and piping engineers, instrumentation and automation engineers, project engineers and managers, operations and maintenance engineers.
5 أيام
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