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Instrument Safeguarding
Objectives

 

Training in Process Safeguarding (Safety in Process Design) covers a wide range of subjects with many applications in hydrocarbons and chemical processing. As the name suggests, it addresses the process engineering and safeguarding aspects of processing equipment/units. The process design safety orientation of the participant results in safe process designs.

Outlines

Overview of process design of P&I diagrams and various process systems

  • Introduction

 

Basic Concepts

 

o         Pressures in Process Design and Mechanical Pressure System Design

 

o         Pressures in Design of relief Systems/Devices

 

o         Temperatures in Design

 

o         Temperature and Pressure vs. Mechanical Design of a Pressure Vessel

 

o         Determining the Pressure System

 

o         Determining the Design Pressure (Upper Design Pressure)

 

General Principles of Defence against Overpressure

 

o         Simultaneous Occurrence of Overpressure Cases

 

o         Effect of Operator response

 

o         Overpressure Protection by Instruments

 

o         The Role of Check Valves (Non-Return Valves)

 

o         The Role of Locking Systems on Block Valves

 

o         The Effect of Automatic Control

 

  • Description of final safeguarding elements

 

Determination of Individual Relief Cases

 

o         Electrical Power Failure

 

o         Total Cooling Water Failure

 

o         Total Instrument Air Failure

 

o         Inadvertent Valve Opening

 

o         Blocked Outlet

 

o         Other Failure

 

o         Fire

 

o         Thermal Expansion

 

Depressuring Systems

 

o         Emergency Depressuring (EDP) Systems

 

o         Depressuring Systems for Process Safeguarding/Operating Reasons

 

o         Emergency Depressuring Rates versus API-521 Guidelines

 

Safeguarding by Instrumentation

 

o         Classification and implementation of instrumented protective functions

 

o         Examples of IPF initiating elements

 

  • Interfaces with other plants or plant sections

  • Pressure relief and disposal systems

 

Pressure Relief Devices

 

o         Definition of Terms

 

o         Types and Sizes of Pressure Relief Devices

 

o         Arrangement of Pressure Relief Valves

 

Disposal Systems

 

o         Flare Systems

 

o         Venting to Atmosphere

 

o         Disposal Back into Process or Storage

 

  • Safeguarding memorandum and Process safeguarding flow diagrams

  • Calculation procedures

 

Calculation of Flow through Control Valves and Globe Valves

 

o         Control Valves

 

o         Globe Valves

 

o         Preliminary Estimate of the Size of Control Valve and Bypass Valve

 

Calculation of Potential Pressure Wave during Heat Exchanger Tube Rupture

 

Calculation of Flow from a Ruptured Tube

 

Sizing of Depressuring Valves

 

o         General

 

o         System Inventory

 

o         Vapour from Liquid Vaporization by Fire

 

o         Vapour from Liquid Flash due to Depressuring

 

o         Calculation of Vapour Produced by Fire and Liquid Flash

 

o         Vapour from Density Change

 

o         Calculation of the Initial Depressuring Flow Rate and Sizing of the Valve

 

  • Low temperature considerations during depressuring

 

o         Low Temperatures in Equipment being Depressured

 

o         Low Temperatures in Depressuring Valve and downstream Piping during

 

o         Depressuring

 

Who Should Attend

This training is ideal for HSE engineers, process engineers, mechanical and piping engineers, instrumentation and automation engineers, project engineers and managers, operations and maintenance engineers.

Duration

5 Days

Start Date End Date Country City

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