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+966 920007771
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Objectives
- This 5-days course aims at understanding of the nature of corrosion patterns, exact causes of corrosion, prediction of locations where corrosion would take place and where to focus the in-service inspection efforts to get best results in minimum efforts. The course helps the participants to get a thorough overview optimum implementation of API in-service inspection program. In other words estimate the level of RISK and orient in-service inspection accordingly
- The course heavily relies on practical utility of this Recommended Practice by covering several examples, exercises and case studies.
Outlines
Session 1
- Benchmark Quiz
- What are causes and patterns of various corrosions in Oil and Gas Industry
- Objectives of in-service API inspection programs (510/570/ 653)
- Understanding of effectiveness of standard API inspection programs (510/570/ 653)
- Discussion on limitation of standard API inspection programs (510/570/ 653).
- Quick overview of API (510/570/ 653) codes.
Session 2
- BASIC CONCEPTS. What is Risk?
- Risk Management and Risk Reduction
- The Evolution of Inspection Intervals.
- Inspection Optimization
- Relative Risk vs. Absolute Risk
Session 3
- Introduction To Risk Based Inspection
- Consequence and Probability for Risk-Based Inspection
- Types of RBI Assessment
- Precision vs. Accuracy
- Understanding How RBI Can Help to Manage Operating Risks
- Management of Risks
- Relationship Between RBI and Other Risk-Based and Safety Initiatives
- Relationship with Jurisdictional Requirements
Session 4
- Planning Of RBI Assessment
- Establishing Objectives and Goals of a RBI Assessment
- Establish Operating Boundaries
- Selecting a Type of RBI Assessment
- Estimating Resources and Time Required
Session 5
- Various Methodologies Of RBI Assessment (Qalitative, Semi-Quantitative and Quantitative Analysis)
- Case Study 1 – Qualitative Analysis.
- Discussions on Case Study 1
- Case Study 2 – Qualitative Analysis
- Discussions On Case Study 2
- Assessing Probability Of Failure
- Introduction to Probability Analysis
- Units of Measure in the Probability of Failure Analysis
- Types of Probability Analysis Determination of Probability of Failure
- Home Work - 1
Session 6
- Points to recall day – 1
- Assessing Consequences Of Failure
- Introduction to Consequence Analysis
- Types of Consequence Analysis
- Units of Measure in Consequence Analysis
- Volume of Fluid Released
- Consequence Effect Categories
Session 7
- Case Study 3 – Quantitative Analysis
- Probability and Consequences Analysis of Case Study - 3
- Determination of Risk
- Risk Management Decisions and Acceptable Levels of Risk
- Sensitivity Analysis
- Risk Presentation,
- Establishing Acceptable Risk Thresholds Risk Management
Session 8
- Managing Risk by Reducing Uncertainty Through
- Identifying Risk Management Opportunities from RBI and Probability of Failure Results
- Establishing an Inspection Strategy Based on Risk Assessment
- Managing Risk with Inspection Activities
- Managing Inspection Costs with RBI
- Assessing Inspection Results and Determining Corrective Action
- Achieving Lowest Life Cycle Costs with RBI
Session 9
- Other Risk Management Activities
- Equipment Replacement and Repair .
- Evaluating Flaws for Fitness-for- Service
- Equipment Modification, Redesign and Rerating
Session 10
- Emergency Isolation
- Emergency Depressurizing/De-inventory
- Modify Process
- Reduce Inventory
- Water Spray/Deluge, Water Curtain
- Blast-Resistant Construction
- Home Work - 2
Session 11
- Points To Recall day – 2
- Case Study – 4
- RBI Reassessments
- Why Conduct a RBI Reassessment?
- When to Conduct a RBI Reassessment?
- Home work - 4
Session 12
- Points to Recall Day 4
- Team Approach
- Team Members, Roles & Responsibilities
- Training and Qualifications For RBI Application
Session 13
- Post test inspection
- RBI Documentation and record keeping
- RBI Methodology
- RBI Personnel
- Time Frame
- Assignment of Risk
- Assumptions Made to Assess Risk
- Risk Assessment Results
- Mitigation and Follow-up
- Codes, Standards and Government Regulations
Session 14
- Final Exam – Closed Book
- Final Exam – Open Book
- Feed Back
- Concluding session RBI Course
Who Should Attend
- The course ideally suited for the professionals involved in maintenance and in-service inspection (API 510/ 570/ 653) of Pressure Vessel Piping, Storage Tanks, and Rotary Equipment. Also the representatives of Plant Management can also participate.
Duration
5 Days
