Objectives
- Understand the role of the Process Hazards Analysis in the Petroleum Industry.
- Understand the Process Hazards Analysis PHA Terminologies.
- Appreciate the inherent Hazards in the Petroleum Industry.
- Differentiate between the Occupational Safety and The Process Safety.
- Concentrate on methods of evaluating the risk.
- Increase the Awareness of participants of the differences between PHA Methods.
- Learn the most commonly used methods in the petroleum Industry (HAZOP Method).
- Understand the HAZOP Review application for typical facilities.
- Understand HAZOP review reference data.
- Learn the approaches of identifying process nodes.
- Learn general HAZOP review suggestions and tips.
- Differentiate between the Process Control and Safety Control systems
- Increase the Awareness of the participants about the Protection layers
- Differentiate between the Prevention Layers and Mitigation Layers
- Learn HAZOP reporting and documentations.
- Increase the ability of the audiences to participate efficiently in real HAZOP Studies
Outlines
Module One:
- Course Introduction
- Pre-test query
- Hazards
- Approaches of Hazards Identification
- Process and Process Variables
- Process Hazards Analysis (PHA)
- Process Safety and Occupational Safety
- Minimum Required information
- Safe Operating Limits
- Safeguards
- Process Hazard Analysis Assumptions
- Hazards Management Process
- Factors Increases the Hazards Potential for Process Industries
- Risk
- Component of Risk
- Consequences
- Voluntary & Involuntary Risk
- Tolerable Risk in the industries
- Evaluating the Risk
- ALARP
- Risk Matrices
- Evaluating the Frequency
- Evaluating the Severity
- Evaluating the Overall Risk
- Risk reduction
- Principals of Protective Measures
- Protection Layers
- Prevention Layers
- Mitigation Layers
- Basic Contribution of accidents
- Initiating event
- Loss of Containment or Release of Energy
- Undesirable Events
Module Two:
- WORKSHOP Exercise with loosely structured PHA (What If Method)
Introduction to HAZOP Studies
- HAZOP Method
- HAZOP Terminologies
- Systematic Features and creative thinking
- Guide Word Approach
- Process Deviation
- HAZOP Matrix
Module Three:
- General Process Deviations
- HAZOP study Assumptions
- HAZOP Review Applications
- Node / Section
- Node Identification
- Node Sizing and selection
- Factors affecting Node selection
- Guidelines of choosing Node
- HAZOP Algorithm and flowchart
- Ideal HAZOP Review Reference Data
- Credible Scenarios or Causes
- Non-Credible Scenarios or Causes
- HAZOP Technical Suggestions
- HAZOP Review Suggestions
- HAZOP Recommendations and reporting
- Administrative Controls in HAZOP studies
- Engineering Controls in HAZOP studies
- Failure of Administrative and/or Engineering controls
- Lack of Double jeopardizes in HAZOP studies
- HAZOP recording sheets
- HAZOP Leadership
- Approaches of assigning Protection measures
- Prescriptive Approaches
- Performance Based Approaches
Module Four:
- HAZOP WORKSHOP
- HAZOP Software’s utilization with examples
- Stages of Risk Assessment
- Risk Criteria
- Estimating Likelihood
- Failure Modes
- Safe Failures
- Dangerous Failures
- Detected/Undetected Failures
- Random failures
- Common Cause Systematic failures
- Synthetic method of estimating Likelihood
- Hazard Rate
- Demand Rate
- Probability of Failure on Demand (PFD)
- Safety Instrumented System(SIS)
- Role of (SIS)
- Safety Integrity Requirement
- Safety Integrity Level (SIL)
- Determining Safety Integrity Level (SIL)
- Risk Reduction and Reliability Assessment
- Reliability Analysis
- Voting And Redundancy
- Diversifications
- Course Final Test
- Course Close Out
Who Should Attend
This course provides an overview of significant aspects and considerations of HAZOP for those who are involved in the:
- Management staff.
- Engineering (design, process, facilities, instrumentation and control).
- Operations Engineers and process safety personnel.
- Health Safety and Environment HSE staff.
- Plant operators and maintenance personnel.
Participants will benefit from the practical approach presented in the Workshop