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Maintenance Budgeting, Cost Estimation & Control
Objectives

  • To have an overview of the company business plan, mission, vision, goals & strategies - as a preliminary required step to budget preparation.
  • To understand the nature of budget.
  • To identify scientific principles as a basis for effective budgeting
  • To acquire an introduction to the responsibility accounting and its relationship with budget preparation.
  • To know the cost estimating methods / tools used for better budgeting.
  • To know how to prepare maintenance budget.

Outlines

DAY 1 DEFINITIONS & UNDERSTAND MAINTENANCE & BUDGET PRINCIPALS

  • General definitions
  • Overview on maintenance
  • Maintenance budgeting
  • Understand the different between Maintenance planning & Scheduling
  • Case Study to understand the meaning of maintenance planning
  • The Planning Process
  • Planning Premises, objectives, Goals
  • Understand the different between Preventive & Predictive Maintenance (PM & PdM)
  • Understand the different between Proactive & Reactive Maintenance
  • Effective Maintenance Management Process

 

DAY 2 OVERVIEW ON CMMS/ERP & MATERIAL MANAGEMENT

  • Overview on CMMS & ERP
  • What Should CMMS do
  • CMMS benefits
  • How to utilize CMMS in work management & Controlling Maintenance Work
  • How to utilize CMMS in Budget Managing 
  • Spare Parts & Material Management

-       Material Classifications

-       Understand the meaning of Lead Time

-       Criticality of utilization

-       Law of Pareto

-       Index of Rotation (LIR & NIR)

-       Spare Parts tests

-       Stock holding costs

-       Stock ordering costs

-       Economical order quantity (EOQ)

  • How to utilize Spare Parts & Material Management in maintenance budget Managing

 

DAY 3 BUDGET PROCEDURE & COST ESTIMATION

  • Policies, Procedures & Rules
  • Program & Budget
  • Budgeting Principals & objectives 
  • Budget advantages
  • Budget types
  • Type of Costs

 

  • Responsibility Centers
  • Oil agreements and chart of accounts
  • Distinguish between Capex and Opex
  • Case Study
  • Case study from one of gulf oil company

-       Finance business process

-       Budget Procedure

-       Budget in Spot (AFE & Fund Check)

-       Chart of account

-       Sample of budget request form

-       Sample of maintenance normal operating preparation sheet

-       (Man powers & Materials & Services)

 

DAY 4 – MAINTENANCE BUDGET & MAINTENANCE CONTRACTS & COST CONTROL

  • Why do you need a budget for maintenance?
  • Sources of information for the preparation of Budget Maintenance
  • Aggregation of the activities in events
  • Classification of Maintenance activities by types
  • Definition of volumes and resources
  • Maintenance contracts & outsourcing strategy & contractor management
  • Third Party Contractors
  • Costs for Origin
  • Costs for Destination
  • Updating and prediction
  • Management and control of operations
  • Control of budget
  • Case study
  • Management by KPI’s

 

DAY 5 – FLEXIBLE & STATIC BUDGETS

  • Describe the difference between a static budget and a flexible budget
  • Develop a flexible budget
  • Define the master budget and explain its major benefits to an organization
  • How to utilize Excel in developing budget

Training Methodology

  • Power-Point presentations
  • Handouts & Case Studies & WorkShop
  • Videos
  • User group discussions
  • Pre-and Post-Assessments

Who Should Attend

 

  • Maintenance Supervisors from every business discipline and department who have to run departments and budgetary plans, and who are responsible for cost and strategic analysis
  • Financial Planning and Control Staff involved in the performance of a business unit, division or an organization as whole
  • Professionals with direct or indirect financial responsibilities
  • First appointment managers on fast-track development program
  • Professionals who require a course on the topic or who would benefit from having an opportunity to consider new ideas and methods

Duration

5 Days

Start Date End Date Country City

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