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Heat Exchanger Overview Performance & Operations
Objectives

 

Upon successful completion of this course, the participants should be able to understand:

- Functions and applications of pressure vessels and heat exchangers

- Protection & Corrosion problems in Industry

- Fouling effect, prediction and techniques of control

- Operation and troubleshooting

- Overall heat transfer coefficients

- Effects of internal and external pressures

- Applications in petrochemical industry

 

Outlines

 

1-   Introduction

2-   General classifications of heat exchangers

3-   Codes & Standard

4-   Shell & Tube HE

5-   Heat transfer

6-   Vibration

7-   Pressure drop

8-   Installation of HE

9-   Operation of Heat

10- Maintenance and troubleshooting

Detailed Daily Plan

Day One: 

1-   Introduction

- Fluid properties (velocity, density, viscosity, specific gravity, volume flowrate and mass flowrate

- Thermodynamic properties and heat transfer (specific heat, enthalpy, thermal conductivity, coefficient of heat transfer, overall heat transfer coefficient

2-   General classifications of heat exchangers

- Definition of a heat exchanger

- Applications of heat exchanger

 

Day Two:   

3-   General classifications of heat exchangers

- Tubular heat exchangers

- Shell and tube heat exchanger

- Plate heat exchanger

4-   Codes & Stand

- Characterization bodies (TEMA, HEI, API, ASME, …)

- TEMA nomenclatures of a heat exchanger

- TEMA codes of a heat exchanger

- TEMA sizing of  a heat exchanger

 

Day Three:   

5-   Shell & Tube HE

- General features of a  shell and tube heat exchanger (STHE)

- Construction of (STHE)

- Different types of (STHE)

- Applications

6-   Heat transfer

- Modes of heat transfer

- Thermal conductance and resistance

- Overall heat transfer coefficient in a tubular type heat exchanger

- Overall heat transfer coefficient in shell and tube heat exchanger

 

Day Four: 

 

7-   Vibration

- What is meant by flow-induced vibration?

- What is the object natural frequency?

- Types of flow velocities in the shell

- Avoiding vibration in (STHE)

8-   Pressure drop

- Shell-side pressure drop

- Tube-side pressure drop

9-   Installation of HE

- Precautions taken

- Fixing the unit

Day Five:   

10-    Operation of Heat

- Start-up

- Shut-down

11-    Maintenance and troubleshooting

- Maintenance

- Troubleshooting

Who Should Attend

 

This course is design for:

- Developees (mechanical, Process, Planning & Vibration Engineers and supervisors)

- Project engineers, process engineers and plant engineers in the oil, chemical, sugar, power, and other industries that requires a wider and deeper appreciation of heat exchangers design, performance and operation.

- The detailed review of thermal and mechanical design is particularly useful to plant and maintenance engineers as well as to those generally knowledge able in the subject, but who require a refresher or update.

- Codes and standards are useful for project engineer to help him communicate with manufacturers, designers and bidders of heat exchangers.

Troubleshooting procedures are important for process engineers. 

Duration

5 Days

Start Date End Date Country City

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