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Lean principles to production lines & plants
Objectives

 

This course enables the Participants to:

  1. Understand the definition of Capacity Planning
  2. Understand the Lean Philosophy
  3. Understand and apply the Lean Tools
  4. To identify the lean role in the development of the organization and elimination of wastes.
  5. To know the relation between lean & Quality Management

Outlines

 

Module 1 – Operations Management and Capacity Planning

  • Supply Chain SCOR model
  • SCOR attributes related to Capacity planning
  • Determinants of effective capacity
  • Key decisions in production capacity planning
  • Determining capacity bottlenecks and required investments
  • Determining Capacity
  • Methods of Work Orders Scheduling
  • Load Leveling
  • OEE

Module 2 – Understanding Lean Management

 

  • About Lean
  • History behind Lean
  • Toyota Production Systems
  • The Toyota Precepts

Module 3 – Liker's Toyota Way

  • Philosophy
  • Process
  • People and Partners
  • Problem Solving

Module 4 – The TPS House

 

  • The Goals of TPS
  • The First Pillar: Just In Time ( JIT}
  • The Second Pillar: Jidoka
  • (Error-Free Production}
  • Kaizen (Continuous Improvement}
  • The Foundation of the House

 

Module 5 – The Five Principles of Lean Business

 

  • Value - Applying the Kano Model
  • Value Stream – Identifying Wastes
  • Flow – Types of Causes
  • Pull – Simplifying Complexity
  • Seek Perfection – Continuous Improvement

Module 6 – The Improvement Toolkit

  • Gemba
  • Genchi Genbutsu
  • Womack's Principle
  • Kaizen

Who Should Attend

 

This course is important for managers, supervisors, executives and team leaders in all vocational operation areas within the organization and Quality staff, manufacturing engineers, floor/process personnel and others who are charged with, or, who are interested in implementing improvements to their jobs and job functions.

Duration

5 Days

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