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This course aims at training the participants (engineers) on the different types of machinery failure that can be available with machines in industry. Classification of failure will be tackled with its expected causes. The course also targets the correct diagnosis of the failure modes based on the FEMEA analysis. The fish bone techniques will be also utilized in the problem solving sessions with great emphasis on the conclusions and recommendations out of each analysis phase.
Introduction to mechanical fault diagnosis
-What is Diagnosis?
- The use of Diagnosis
- A short history
- Fault diagnosis terms and definitions
-Definition of: fault isolation
- Fault Isolation Vs. Fault Detection.
- Built Into Normal Operation.
- Definition of: fault detection.
- Definition of: network analyzer.
- A Failure Tolerant
- High availability.
- Redundant Hardware.
-Fault finding technique
- When you don\\\'t know the equipment well
- The right person to do the repair
- When you know the equipment
- An example of the methodology
- Recommended approach to fault finding
- Fault Diagnosis and Failure Prevention
-Degree of failure classification.
- Speed of failure classification.
- Degree and speed of failure classification
- The Descriptors of Failure Modes
-Machinery failure reasons
-Fatigue
-Thermal shock
-Wear
-Melting
-Corrosion
-Creep
-Bukling
-FMEA
-Six Steps Toward Improved Machine Reliability
-Interactive practical applications: gears, coupling and bearing fault detection
-Trouble shooting techniques and data
-Investigation guidelines
- Operation and maintenance and its relation to failure.
- Start up responsibilities.
-Starting and stopping procedures
This course is especially designed for mechanical, electrical, process and chemical engineers.
5 Days
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